In a bid to tackle inefficiencies and optimise space in container shipping, a pioneering solution known as Pallet Porter technology is gaining traction in the consolidation sector. Developed by British-based 2nd Level Solutions, this cutting-edge concept is reshaping the way pallets are utilised, consequently reducing wastage of space and improving overall efficiency.According to Sean Petzer, the founder of ESBD, a local agent for the products, the demand for Pallet Porter technology is rising, considering that a prevalent issue within the industry is that pallets are not always stackable, resulting in wasted space and increased costs. "What often happens is that it becomes a jenga puzzle for consolidators to try and fit pallets into a container. More often than not, there is underutilisation of space, which must be paid for by the consolidator or the customer."Petzer explains that with the Pallet Porter, consolidators can optimise container space far more effectively, reducing dead space and enabling better cargo packing. "By improving the efficiency, consolidators can reach their break-even point more quickly, ultimately increasing profitability without increasing the number of containers used."According to Mark Hammond, commercial director of 2nd Level Solutions, the Pallet Porter results from two decades of experience in the global logistics industry. "For years, we watched trucks, sea containers and air pallets travel around the world half empty. This is not efficient, and it's unnecessarily costly and damaging to the environment in which we live. The solution we designed and developed is, in fact, quite simple: it's a covering made from either plastic or cardboard that envelops a pallet, enabling the stacking of a second pallet on top."Made from reusable reinforced plastic, the Pallet Porter boasts an impressive capacity, capable of withstanding up to 700kg on top of it, and is easily assembled by one person. Crucially, it seamlessly integrates into operations, allowing forklifts to load and off load pallets without hindrance. Additionally, for those seeking a more sustainable option, a cardboard variant of the product is also on offer, designed for single or limited reuse before being recycled. "This is ideal for long-haul distribution when returning to the warehouse is not feasible or cost-effective," Hammond told Freight News.Petzer highlighted the significant local interest in Pallet Porters, particularly within the consolidation sector, with a notable focus on the fast-moving consumer goods and pharmaceutical industries. “These sectors often deal with sensitive products transported via pallets, where stacking a second pallet on top is not feasible due to the nature of the goods. "Often products can break or get damaged, and therefore pallets cannot be stacked," he said. "Protecting the pallet with this product enhances efficiency and fulfils a crucial role in safeguarding both the pallet and its contents. Moreover, it provides an added layer of security, as the pallet cannot be easily tampered w it h."While the cardboard porters can be readily recycled, the plastic versions offer added versatility. They can be reused for return hauls or efficiently f lat-packed and returned to the warehouse for future use, ensuring a sustainable and cost-effective solution.Petzer said the porters were not specific to any particular industry or product, as they could accommodate any pallet. "The solution is proving to be a game changer in the logistics industry, minimising wasted space and maximising container capacity."
